↓ Skip to main content
KingShip
KingShip

Semi-Solid Rheocasting Services

1 min· loading · ·
Author
KingShip

Precision Semi-Solid Rheocasting
#

Semi-solid rheocasting (SSR) fills the gap between conventional HPDC and forgings — delivering near-net-shape, low-porosity structural parts for automotive, EV, and aerospace programs. Our 400T–2500T fleet and robotic pouring lines produce repeatable, defect-free magnesium and aluminum components.

Why Rheocast
#

  • Low porosity by design — thixotropic slurry eliminates gas entrapment.
  • Tight tolerances — ±0.01 mm CNC-ready surfaces straight from the die.
  • Lightweight edge — ideal for EV battery housings and structural brackets.

Explore our aluminum die casting capabilities or magnesium die casting services to compare processes. Contact our engineers for a rheocast quotation.

Semi-Solid Casting

Semi-Solid Rheocasting

Low-porosity thixotropic rheocasting for magnesium & aluminum structural parts, from 400T to 2500T.

Automotive EV Aerospace

Materials & Alloys

Engineered alloy grades selected for your application.

AZ91D / AM60B
A356 / A360 (Semi-Solid Billet)

Manufacturing Process

  1. 1.

    Semi-Solid Rheocasting (SSR)

  2. 2.

    Thixocasting

  3. 3.

    Vacuum-Assisted Rheocast

Equipment & Capacity

  • 1600T Rheocast Cell
  • 400T–2500T Casting Fleet
  • Robotic Pouring Line

Technical Specifications

Machine Tonnage400T – 2500T
Min. Wall Thickness1.2 mm
CNC Tolerance±0.01 mm
Surface TreatmentShot Blasting, Anodizing

Typical Applications

Structural Components Lightweight Housings EV Battery Housings

Quality & Certifications

Quality Control

  • X-ray Porosity Inspection
  • PPAP Documentation
  • CMM Dimensional Verification

Certifications

IATF 16949 ISO 9001

Technical Resources

Frequently Asked Questions

What is semi-solid rheocasting?
A thixotropic slurry cast at 30–40% solid fraction, delivering near-net-shape low-porosity parts.
Which alloys do you rheocast?
AZ91D/AM60B magnesium and A356/A360 aluminum semisolid billets.
Do you support automotive quality?
Yes — IATF 16949 / ISO 9001 with full PPAP and X-ray porosity inspection.

Related Manufacturing Services

Explore our complementary precision manufacturing capabilities.

Aluminum Die Casting Magnesium Die Casting CNC Machining Die Casting Tooling

Ready to start your project?

Talk to our engineering team about tolerances, alloys, and lead times.

Request a Quote Contact Engineering Team