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KingShip

Precision Magnesium Alloy High Pressure Die Casting Services

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KingShip

⚙️ Weight Reduction Engineering: Magnesium Casting Mastery
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Magnesium alloy high-pressure die casting (HPDC) is the frontier of lightweight industrial design. Being 33% lighter than aluminum and 75% lighter than steel, magnesium structural casting is indispensable for electric vehicles (EV), defense electronics, and aerospace housings.

Compare our magnesium vs aluminum die casting to see why many clients choose conversion weight reduction.

Magnesium alloy die casting production line

🔬 Premium Magnesium Grades
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We engineer parts using specialized magnesium alloy formulations:

  • AZ91D: High strength and superior anti-corrosion for electronic enclosures.
  • AM60B / AM50A: Extreme ductility and impact resistance for automotive safety components.

🏭 Manufacturing Capabilities
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Our facility utilizes closed-loop inert gas protection systems and advanced 400T-3000T fleets. View our full manufacturing capabilities.

Engineering ParameterProduction Specification
Machine Tonnage Range400 Tons to 3000 Tons
Wall Thickness TargetMinimum 1.0 mm to 1.2 mm
Linear ToleranceCNC post-machining to ±0.01 mm
Surface FinishMAO Coating, E-Coating
Advanced surface treatment for magnesium castings

🛡️ Uncompromising Quality Standards
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We operate under an automotive quality framework, utilizing non-destructive analysis to ensure structural integrity.

  1. Oxidation Prevention: Automated vacuum systems for gas-free filling.
  2. Precision Metrology: 100% CMM surface scanning.
  3. Advanced NDT: Real-time X-ray for density verification.
X-Ray inspection for porosity control

Ready to Start Your Project?

Get a professional DFM analysis and a formal quotation from our tooling experts within 24 hours. Submit your 2D/3D drawings to begin.

High-Pressure Die Casting

Magnesium Die Casting

Lightweight magnesium HPDC from 400T to 3000T, engineered for automotive, EV, and aerospace thin-wall structural components.

Automotive EV Aerospace

Materials & Alloys

Engineered alloy grades selected for your application.

AZ91D
AM60B / AM50A

Manufacturing Process

  1. 1.

    High Pressure Die Casting

  2. 2.

    CNC Machining

  3. 3.

    Mold Flow & DFM Analysis

Equipment & Capacity

  • 3000T HPDC Machine
  • 400T–3000T Die Casting Fleet
  • High-Precision CNC Workshop

Technical Specifications

Machine Tonnage400T – 3000T
Min. Wall Thickness1.0 mm
CNC Tolerance±0.01 mm
Surface TreatmentMAO Coating, E-Coating

Typical Applications

Structural Components Housings & Enclosures Safety Components

Quality & Certifications

Quality Control

  • X-ray Porosity Inspection
  • CMM Dimensional Verification
  • Automotive Quality Framework (IATF 16949)

Certifications

IATF 16949 ISO 9001

Frequently Asked Questions

What magnesium alloys do you cast?
We routinely cast AZ91D, AM60B, and AM50A, selected per your strength, ductility, and corrosion-resistance requirements.
What is your maximum part size?
Our 3000T machine supports large thin-wall structural components; typical wall thickness starts at 1.0 mm with CNC tolerance to ±0.01 mm.
Do you support automotive quality standards?
Yes — we operate to IATF 16949 / ISO 9001 with non-destructive X-ray porosity inspection and full PPAP documentation.

Related Manufacturing Services

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Ready to start your project?

Talk to our engineering team about tolerances, alloys, and lead times.